Kev tsim cov txheej txheem ntawm Nto-mounted Phab ntsa Hloov thiab qhov (sockets).

Nyob rau hauv cov ntsiab lus ntawm kev loj hlob sai ntawm lub tsev ntse thiab lub tsev hluav taws xob, lub ntsej muag -mounted phab ntsa-mounted keyboards thiab sockets tau maj mam dhau los ua lub hauv paus ntawm kev ua lag luam vim lawv cov qauv compact, kev ua haujlwm siab thiab kev yooj yim ntawm kev teeb tsa. Nws cov txheej txheem ntau lawm ua ke nrog precision pwm tsim, tsis siv neeg sib dhos thiab kev tshuaj xyuas nruj heev los tsim cov txheej txheem ntau lawm. Hauv qab no yog ib qho kev ntsuam xyuas ntawm cov txheej txheem tseem ceeb.

 

Kev xaiv khoom
Lub cev hloov pauv yog ua los ntawm cov nplaim hluav taws-cov khoom siv hluav taws xob tsis zoo PC / ABS alloy yas nrog qhov kub thiab txias thiab cuam tshuam tsis kam, nyiaj tin oxide (AgSnO2) cov khoom sib xyaw kom ntseeg tau tias hluav taws xob conductivity thiab abrasion tsis kam, thiab phosphor bronze (C5210) kom sib npaug elasticity thiab oxidation kuj. Tag nrho cov ntaub ntawv yuav tsum dhau RoHS ib puag ncig daim ntawv pov thawj thiab UL94 V-0 nplaim taws retardant kuaj.
Ua ntej-Kev kho mob

• Yas Granule Drying: Qhuav ntawm 120℃rau 4 teev kom tshem tawm cov dej noo thiab tiv thaiv kev txhaj tshuaj ntawm cov yas shrinkage kab noj hniav.
• Hlau Stamping Pre-kev kho mob: Phosphor bronze daim hlau pickled thiab defatted, ces phosphorylated los ua ib tug oxide zaj duab xis nrog ib tug ceev ntawm 0.5 microns, txhim kho adhesion tom qab electroplating.
• Terminal plating: 2 micron a 2μm npib tsib xee txheej 0.3 a 0.3μm nyiaj txheej siv rau phosphor phosphor bronze nto Ib txheej txheem txuas txuas txuas ntxiv kom ntseeg tau tias tsawg dua lossis sib npaug rau 50omega tiv thaiv.

 

 

Txhaj Molding Technology

• Tuag tsim: txais yuav ntau- kab noj hniav kub ntws channel tuag, txhua qhov tuag tuaj yeem ua pwm tib lub sijhawm 8 hloov vaj huam sib luag. Pwm kub tswj ntawm 80 ± 2℃nrog kev txhaj tshuaj siab ntawm 120 MPa.
• Moulding Parameters: Melt PC / ABS ntawm 260 degree, tuav lub siab rau 15 vib nas this thiab txias rau 20 vib nas this, ua kom cov khoom loj kam rau ua ± 0.1mm.
• Tom qab-kev kho mob: Cov khoom yuav raug tshem tawm thiab ntxuav los ntawm caj npab robotic ua ntej nkag mus rau hauv cov kab sib dhos.

Hlau Component Manufacturing

• Hu rau Stamping: 60 tons ntawm kev kub ceev xovxwm yog siv rau kev sib cuag stamping ntawm nyiaj oxide tin nplooj ntawv nrog qhov tseeb ntawm 0.01mm, tsim kev sib cuag billet nrog txoj kab uas hla ntawm 3 hli.
• Caij nplooj ntoos hlav sib sau: V- zoo li lub caij nplooj ntoos hlav ua los ntawm 0.3mm phosphor bronze hlau qhov txhab los ntawm CNC winding tshuab nrog dawb qhov siab ntawm 8mm thiab elasticity ntawm 3N.
• Endpoint dabtsi yog khoov: Ntau qhov kev nkag tau ua tiav 90-degree dabtsi yog khoov thiab muab tso rau ntawm qhov chaw nres nkoj ntawm lub davhlau ya nyob twg ib zaug, kom ntseeg tau tias qhov tseeb qhov tseeb nrog PCB.

 

 

SMT Surface Mount Technology

• Solder Paste Printing: Lub tshuab luam ntawv stencil yog siv los tso 0.12mm tuab txhuas- dawb solder paste rau hauv PCB pads, nrog kev luam ntawv raug ± 0.05mm.
• Cheebtsam Qhov Chaw: Cov khoom siv xws li 0402 pob resistors thiab SOIC-8 tsav tsheb ICs tau raug muab tso rau hauv kev siv lub siab - nrawm xaiv- thiab-qhov tshuab (60,000 CPH), nrog rau qhov sib txawv ntawm qhov tsawg dua lossis sib npaug li 0.03mm.
• Reflow Soldering: Soldering tiav nyob rau hauv 13-zone nitrogen reflow qhov cub, nrog lub ncov kub ntawm 245℃thiab cua sov tus nqi ntawm 3℃/ s, kom ib tug void tus nqi ntawm<5%.

Hloov Mechanism Assembly

• Kev Sib Txuas Sib Txuas: Silver oxide tin contacts raug nias rau hauv lub hauv paus yas, nrog lub zog nias ntawm 15N ± 2N kom ruaj khov kev sib cuag.
• Caij nplooj ntoos hlav Installation: Springs tau txiav txim los ntawm ib tug vibratory feeder, thiab ces khaws thiab ntsia rau hauv kev sib cuag los ntawm ib tug neeg hlau caj npab, nrog rau lub caij nplooj ntoos hlav compression kam rau ua ntawm ± 0.1mm.
• Terminal riveting: Lub servo xovxwm yog siv los rivet lub davhlau ya nyob twg rau PCB board nrog lub siab ntawm 500N, thiab riveting qhov siab kam rau ua yog ± 0.05mm.

 

Kev Ntsuas Hluav Taws Xob

• Kev Tiv Thaiv Kev Tiv Thaiv: Ntsuas qhov kev tawm tsam ntawm cov neeg sib cuag siv plaub- txoj kev xaim. Tus qauv tus nqi Tsawg dua lossis sib npaug rau 100mΩ.
• Rwb thaiv tsev Resistance Test: Siv 500V DC voltage rau 1 feeb. Rwb thaiv tsev tsis kam Ntau dua lossis sib npaug rau 100MΩ.
• Kev ntsuas hluav taws xob: Siv 2000V AC voltage rau 1 feeb. Tsis muaj kev tawg yuav tsum tshwm sim.

Mechanical Life Test

• Hloov Lub Neej Test: Simulate phau ntawv ua haujlwm los ntawm kev ua 100,000 qhib thiab kaw lub voj voog ntawm zaus ntawm 15 zaug / feeb. Tiv tauj hnav Tsawg dua lossis sib npaug li 0.1mm.
• Socket Insertion thiab Extraction Force Test: Ntsuas lub ntsaws ntsaws thiab rho tawm quab yuam siv lub zog sensor. Tus qauv muaj nuj nqis: Insertion force Tsawg dua lossis sib npaug rau 40N, Extraction force Ntau dua lossis sib npaug rau 10N.

Environmental Adaptability Test

Kev ntsuas kub thiab av noo siab: Kev sib txuas mus rau 85℃/ 85% RH rau 96 teev. Tsis muaj deformation lossis tawg yuav tsum tshwm sim.

Kev Ntsuas Tshuaj Ntsev: Tshem tawm 5% NaCl tov tshuaj tsuag ib puag ncig rau 240 teev. Tsis muaj xeb yuav tsum tshwm sim ntawm cov hlau.

 

Cov txheej txheem kho saum npoo
Txau: Matte UV pleev xim rau ntawm cov khoom yas nrog 20μm thickness, 3H hardness, khawb kuj ntau dua los yog sib npaug rau 5N.
Laser npav tshuab: siv fiber ntau laser npav tshuab los sau lub logo thiab tsis nyob ntawm lub vaj huam sib luag ntawm qhov tob ntawm 0.01mm thiab clarity ntawm 300dpi.
Tsis siv neeg ntim
Cov khoom tsim nyog raug tshuaj xyuas los ntawm lub zeem muag tshuaj xyuas qhov system thiab tau ntim rau hauv cov hnab ua npuas ncauj, ntim rau hauv pawg 10. ntau lawm batch thiab kev soj ntsuam zoo QR code yog affixed rau lub thawv sab nrauv, kom tag nrho traceability.